Injection/Overmolding

Injection or overmolding techniques in composites involve the process of injecting or molding a composite material over a pre-existing structure or component, enhancing its functionalities or adding protective layers. This method allows for the combination of different materials, such as polymers or composite resins, to create a cohesive and integrated final product. It's commonly used to reinforce or encapsulate parts, providing improved strength, durability, and resistance to environmental factors.

Braided thermoplastic composite H2 tanks with co-consolidated molded boss areas to fit EV battery space
Injection/Overmolding

Braided thermoplastic composite H2 tanks with co-consolidated molded boss areas to fit EV battery space

BRYSON project demonstrates possible designs, automated manufacturing and low permeability concepts, including EVOH liner and novel PPA matrix.

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ELFOAM rigid foam products
Industrial CNC Routers

Latest Injection/Overmolding Articles

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Carbon Fibers

Porsche develops TABASKO method for lightweight vehicle series production

Patented carbon fiber-reinforced polypropylene tape-based process supports cost reduction, light weight and thinner walls without sacrificing rigidity.

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Composites 4.0

Engel supports composites upcycling research at TH Rosenheim

Engel Group has provided the Rosenheim University of Applied Sciences with a vertical injection molding machine for further R&D into the processing of thermoplastic, recyclable composites and the application of natural fibers.

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Reinforce 3D forms alliance with 3D printing company Spring Srl

Integration of CFIP technology with additive manufacturing will facilitate optimized composites manufacturing and build up CFIP’s scale.

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Engel opens new Mexico facility, expands injection molding machine production capacity

Mexico is a strategic location for Engel to achieve greater efficiency, responsiveness to market demands and a skilled workforce present and future expansion.

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Reinforce 3D, Bauer Hockey partner for CFIP-optimized sports equipment

Continuous carbon fiber injection process (CFIP) will achieve more durable, high-performance equipment for every athletic discipline.

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Carbon Fibers

Reinforce 3D receives €1.2 million investment to support 2025 growth plans

Production, R&D team and strategic market expansion will scale up the company’s continuous carbon fiber injection technology, composite capabilities.

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Knowledge Centers

CompositesWorld Collections
CompositesWorld Collections

CW’s editors are tracking the latest trends and developments in tooling, from the basics to new developments. This collection, presented by Composites One, features four recent CW stories that detail a range of tooling technologies, processes and materials.

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The CAMX Forecast
The CAMX Forecast

Headed to CAMX? Preview the technology before the show!

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Design, Simulation and Testing Technologies for Next-Gen Composite Structures
Design, Simulation and Testing Technologies for Next-Gen Composite Structures

Review the state of the art in design, simulation, failure analysis, digital twins, virtual testing and virtual inspection.

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Kent Pultrusion
Wickert Hydraulic Presses
Master Bond Epoxy Adhesives
Wabash
America's Composite and Advanced Materials Expo

Latest Injection/Overmolding News And Updates

Aerospace

Fraunhofer IGCV develops helicopter door shell using SMV composite

SMC-replacement material subjected to vario-thermal pressing cycle achieved a 1.2-millimeter-thick, complex-shaped door shell, demonstrating feasibility for future aerospace components.

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NIAR innovates overmolded TPC production process for eVTOLs

Fully automated hybrid thermoforming and injection overmolding process was executed to produce complex thermoplastic composite rib structure in 2 minutes versus 100-hour metal counterpart.

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Injection molding expertise achieves composites mobility innovation

JEC World 2025: A partner in three JEC Award products, Engel demonstrates how its injection molding equipment can set new benchmarks in applications like bike handlebars and interior vehicle components.

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Infusion

Composite Integration adds real-time resin degassing measuring to Ciject equipment

Ciject resin infusion and injection machinery now offers real-time resin degassing measurement technology that uses sensors and software to continuously monitor the state of resin during the degassing process.

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Composite processing technologies integrate press, injection molding

CAMX 2024: Langzauner and Engel present combined systems for semi-finished composite processing in a single process step.

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KraussMaffei unveils lab system for coating in the mold

ColorForm system brings injection molding machine, reaction process machinery, automation, post-processing and digital products in house.

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Ancamine® 2337M
HEATCON Composite Systems
America's Composite and Advanced Materials Expo
ColorForm multi-component injection
Join the webinar about advanced conductor cores

Featured Posts

Co-molding SMC with braided glass fiber demonstrates truck bed potential

Prepreg co-molding compound by IDI Composites International and A&P Technology enables new geometries and levels of strength and resiliency for automotive, mobility.

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Carbon Fibers

Optimized approach to predict delamination failure in CFRTP structures

ARRK Engineering and Mitsui Chemicals improved delamination prediction accuracy to help optimize absorbed energy/failure load for an overmolded TAFNEX CF/PP UD tape bumper beam.

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Focus on Design

Jeep all-composite roof receivers achieve steel performance at low mass

Ultrashort carbon fiber/PPA replaces steel on rooftop brackets to hold Jeep soft tops, hardtops.

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Robotized system makes overmolding mobile, flexible

Anybrid’s ROBIN demonstrates inline/offline functionalization of profiles, 3D-printed panels and bio-based materials for more efficient, sustainable composite parts.

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Automotive chassis components lighten up with composites

Composite and hybrid components reduce mass, increase functionality on electric and conventional passenger vehicles.

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Filament Winding

TU Munich develops cuboidal conformable tanks using carbon fiber composites for increased hydrogen storage

Flat tank enabling standard platform for BEV and FCEV uses thermoplastic and thermoset composites, overwrapped skeleton design in pursuit of 25% more H2 storage.

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NewStar Adhseives - The Glue Pros
Carbon Fiber 2025
Release agents and process chemical specialties
Your partner for advanced composite cores
Release agents and process chemical specialties