Design & Tooling for Composites

Laser cleaning in composites manufacturing
Past, Present and Future

Laser cleaning in composites manufacturing

Laser cleaning technologies for cleaning production molds for composites offer alternatives to harsher, less-friendly methods with features like automation and higher power cleaning.

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Airtech
Large Scale Additive Manufacturing

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Molds/Tools

Moore Brothers Co. acquires Symmetrix Bristol in Rhode Island

Merging of the two teams, which includes the acquisition of Symmetrix’s composite tooling assets and a move to its flagship facility, will establish wide-ranging and complementary skills.

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CAMX

Noncontact optical strain gage delivers complete 3D surface measurement insight

CAMX 2025: The Aramis system by Trilion, based on DIC and photogrammetry technology, performs high-precision measurements in the sub-micrometer range, across a wide range of testing environments and material types.

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Molds/Tools

LFAM specialization caters to 3D printed composite tooling, molds

CAMX 2025: AES is committed to driving technological advancement and application development in 3D printing, distinguishing its diverse capabilities through several tooling examples.

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Wichita State, Dassault Systèmes open Manufacturing Innovation Center

Aviation companies of all sizes will be able to improve their resilience and efficiency via the center’s virtual design, automation and additive manufacturing capabilities.

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NDT

Instron launches AVE3 noncontact video extensometer

Leveraging CDAT airflow technology and dynamic lighting, the AVE3 delivers a virtually noise-free strain signal, guarding against typical air disturbances when measuring materials in the lab.

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NDT

CactuX in-situ BOX simulates real-life conditions of composite samples during CT analysis

The autonomous in-situ BOX combines the environment temperature control function and power supply function, enabling new possibilities for material and internal structure research.

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Knowledge Centers

CompositesWorld Collections
CompositesWorld Collections

CW’s editors are tracking the latest trends and developments in tooling, from the basics to new developments. This collection, presented by Composites One, features four recent CW stories that detail a range of tooling technologies, processes and materials.

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Sensors for Composite Processing
Sensors for Composite Processing

Discover the types of sensors being used in composites, the physics on which they�re based, their installation, promised benefits and challenges, as well as the potential they offer for even further developments in smart structures.

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Design, Simulation and Testing Technologies for Next-Gen Composite Structures
Design, Simulation and Testing Technologies for Next-Gen Composite Structures

Review the state of the art in design, simulation, failure analysis, digital twins, virtual testing and virtual inspection.

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HEATCON Composite Systems
NewStar Adhseives - The Glue Pros
ColorForm multi-component injection
Carbon Fiber 2025
Airtech International Inc.

Latest Design & Tooling News And Updates

Composites 4.0

FACC optimizes inspection processes through augmented reality

Cooperation with students from the University of Applied Sciences Upper Austria leads to successful use of AR, increasing the efficiency of components testing.

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NDT

AIMM Center for advanced composites NDT opens in Ogden, Utah

Attendees from SpaceX, Northrop Grumman, Hill AFB, 47G and others joined CICNDT and Omni NDE to demonstrate the latest in robotic CT, RT, shearography, thermography, laser UT and metrology.

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Bold Laser Automation presents certified calibration gauge line

Noncontact calibration thickness gauges are engineered to ensure composites manufacturers can maintain tight control over product thickness and material uniformity.

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Artist Studio software update streamlines FPP design, programming

Cevotec releases enhancement for the design, robot programming and system performance of its composites software, helping users work more efficiently with fiber patch placement.

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Generative Orthoses project to reshape orthopedic care

CRP Technology, MHOX and Istituto Ortopedico Rizzoli, one of the winners of the WORTH Partnership Project II, have developed bespoke orthoses using generative design, Windform GT fiberglass materials and PBF.

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Aerospace

PAIramid project drives digital approach to streamline composite aerostructures development, deployment

Multidisciplinary global team will leverage Al and data-driven simulations to make the aerostructure design, development and certification process faster, less costly and more reliable.

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Ancamine® 2337M
Encapsulated Sample Rheometer (ESR)
Airtech
Release agents and process chemical specialties
Airtech International Inc.

Featured Posts

ASCEND program completion: Transforming the U.K.'s high-rate composites manufacturing capability

GKN Aerospace, McLaren Automotive and U.K. partners chart the final chapter of the 4-year, £39.6 million ASCEND program, which accomplished significant progress in high-rate production, Industry 4.0 and sustainable composites manufacturing.

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VIDEO: Enhancing composite tooling with additive manufacturing

At JEC World 2025, CW editor-in-chief Scott Francis explored the latest advancements in composite tooling with Massivit and Sika.

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Crashworthiness testing of composites: A building block approach, Part 2

Following the previously discussed coupon-level testing element, subcomponent and component testing are the next steps in designing crashworthy composite structures.  

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Fabrics/Preforms

Carbon fiber/flax landing gear achieves 54% weight reduction via tailored layup optimization

Fuko’s Biogear showcases how strategic composite material distribution and natural fiber damping properties can lightweight and enhance critical aerospace structure performance.

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Molds/Tools

Modular, curved racing track design enabled by composites and adaptive molds

X-Track worked with bespline to develop an easy-to-install, reusable, customizable composite sandwich panel alternative to dirt BMX and motorcross tracks.

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Composites 4.0

Schrödinger advances materials informatics for faster development of next-gen composites

Cutting time to market by multiple orders of magnitude, machine learning and physics-based approaches are combined to open new possibilities for innovations in biomaterials, fire-resistant composites, space applications, hydrogen tanks and more.

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