Composites Use in Pressure Vessels

High-pressure gas storage vessels represent one of the largest and fastest-growing markets for advanced composites, particularly for filament-wound carbon fiber composites. Although they are used in self-contained breathing apparatuses and provide oxygen and gas storage on aerospace vehicles, the primary end markets are for storage of liquid propane gas (LPG), compressed natural gas (CNG), renewable natural gas (RNG) and hydrogen gas (H2).

Thermoplastic composite pipes provide 59% reduction in H2 distribution CO2 emissions
Thermoplastics

Thermoplastic composite pipes provide 59% reduction in H2 distribution CO2 emissions

Hive Composites’ multilayer thermoplastic composite pipe (TPC) design meets hydrogen permeation requirements while ensuring substantial CO2 reductions compared to conventional steel pipe systems.

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Latest Pressure Vessels Articles

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AMSL Aero makes H2 testing milestones for hybrid Vertiia eVTOL

Bankstown and Wellington fuel cell work has helped to verify Vertiia’s powertrain while also feeding electricity into the airport grid, bringing the composites-intensive Australian aircraft closer to flight.  

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Pressure Vessels

GVP tanks pass extreme fire tests, confirm market readiness

Full-size, high-pressure Type 3 composite tank test results conclude safe containment during severe fire scenarios, concluding the final stage of GVP’s certification program.

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Pressure Vessels

Hexagon Agility reaches milestone with additional orders supporting X15-N natural gas trucks

Additional natural gas fuel system orders at a value of $4.3 million include more than 20 Class 8 fleets.

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Clean Hydrogen Partnership announces 26 new projects

Awarding €154.6 million in grants, the Clean Hydrogen Joint Undertaking aims to accelerate development and deployment of hydrogen technologies across Europe.

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Quantum Fuel Systems, OneH2 develop 930-bar hydrogen tanks

High-pressure Type 4 cylinders are installed in hydrogen trailers with cascading function for simplified mobile refueling and gas distribution.

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Pressure Vessels

Aimen contributes to OVERLEAF 3D printed cryogenic tank

Dual thermoplastic composite system, developed to withstand temperatures below -250°C, demonstrates aviation decarbonization strategies.

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Latest Pressure Vessels News And Updates

Pressure Vessels

Multi-segment orders demonstrate Hexagon Group strategy strength

Hexagon Purus, Hexagon Agility and Hexagon Digital Wave subsidiaries, focused on applications related to composites and clean energy, report new U.S. and international hydrogen orders.

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Aerospace

OVERLEAF webinars share composite LH2 innovations, results

A series of three webinars presented by OVERLEAF project partners explore how it is achieving a novel low-pressure, LH2 storage system architecture through LCA methodologies, optical hydrogen sensors and cryogenic-ready 3D printing and materials.

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CIMC-Hexagon delivers its first Type 4 H2 tanks to Europe

Joint venture company has obtained European TPED certification, a critical step to develop local Type 4 tank certification in China, ramp up production capacity.

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Thermoplastics

ROAD TRHYP to maximize hydrogen tank transport capabilities

European consortium aims to develop an innovative hydrogen trailer to improve the amount of hydrogen gas transported using Type 5 thermoplastic composite tanks.

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Automotive

Hexagon extends agreement with Stadler for hydrogen train rollout

Delivery of Type 4 storage systems for rail applications in California add to Hexagon Purus’s extensive delivery prowess.

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Hydrogen Storage

Airbus outlines next-gen single-aisle aircraft technology focuses, revised ZEROe project roadmap

Outlined technology bricks — including foldable wings, more efficient engines and propulsion and composite materials — could support a planned single-aisle next decade, plus Airbus’s renewed commitment of a commercially viable H2 aircraft.

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Hydrogen Storage

Plant tour: Hexagon Purus, Kassel, Germany

Fully automated, Industry 4.0 line for hydrogen pressure vessels advances efficiency and versatility in small footprint for next-gen, sustainable composites production.

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Carbon Fibers

Composites end markets: New space (2025)

Composite materials — with their unmatched strength-to-weight ratio, durability in extreme environments and design versatility — are at the heart of innovations in satellites, propulsion systems and lunar exploration vehicles, propelling the space economy toward a $1.8 trillion future.

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Thermoplastics

Composite bipolar plates provide 81% improvement to hydrogen fuel cell power density

Ultra-thin CFRTP plates developed by Hycco achieve a 7.5 kilowatt/kilogram power density, high durability for fuel cells in long-flight drone and heavy-mobility applications.

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Thermoplastics

Development of a composite liquid hydrogen tank for commercial aircraft

Netherlands consortium advances cryogenic composites testing, tank designs and manufacturing including AFP, hybrid winding, welding of tank components and integrated SHM and H2 sensors for demonstrators in 2025. 

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Composite pressure vessels enable future energy storage

Q&A between Hexagon Purus, Infinite Composites and Hyosung USA delves into the future of H2 storage, including scalability and production goals, materials and application trends and other dynamics.

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Automotive

Braided thermoplastic composite H2 tanks with co-consolidated molded boss areas to fit EV battery space

BRYSON project demonstrates possible designs, automated manufacturing and low permeability concepts, including EVOH liner and novel PPA matrix.

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FAQ: Pressure Vessels

What are the types of pressure vessels?

You may see pressure vessels or storage tanks listed as one of various numbered “Types.”

Pressure vessels are organized into five types:

      • Type I: All-metal construction, generally steel.
      • Type II: Mostly metal with some fiber overwrap in the hoop direction, mostly steel or aluminum with a glass fiber composite; the metal vessel and composite materials share about equal structural loading.
      • Type III: Metal liner with full composite overwrap, generally aluminum, with a carbon fiber composite; the composite materials carry the structural loads.
      • Type IV: An all-composite construction, polymer — typically polyamide (PA) or high-density polyethylene (HDPE) liner with carbon fiber or hybrid carbon/glass fiber composite; the composite materials carry all the structural loads.
      • Type V: Linerless, all-composite construction.

Source: Composites end markets: Pressure vessels

Do composites have a role in the hydrogen economy?

For years, composites have offered lightweight storage of compressed hydrogen (H2) gas for zero-emission, fuel cell-powered vehicles via Type IV tanks comprising plastic liners wrapped with carbon fiber and epoxy resin. Though H2 has long promised a sustainable source of clean energy, until recently, progress was slow.

As the market continues to grow, demand for Type IV tanks continues to increase, with new technologies in development.

Follow CompositesWorld’s continuing hydrogen market coverage for the latest.

Source: The potential for hydrogen to fuel composites growth

Airtech International Inc.