Trends in Composites Manufacturing

CIRA qualifies CMC structures for the reusable Space Rider

Italian team designs, builds and tests multiple large, complex thermal protection system structures made from patented ISiComp C/C-SiC ceramic matrix composites.

Ginger Gardiner
Senior Technical Editor, CompositesWorld

Flyber launches U.K. composites manufacturing site for advanced mobility applications

The startup’s design automation and composite material layup and curing technologies target lightweighting for aerospace, UAVs, eVTOL and high-performance mobility platforms.

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Tech-Fab Europe publishes LCA study on glass fiber fabrics

The association’s study reveals the benefits of strengthening European supply chain for glass fiber fabrics to help decarbonize in line with EU net-zero targets.

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Damen, CEAD explore composite 3D printing potential via HDPE Workboat project

Dutch innovators collaborate to investigate large-format 3D printing for functional shipbuilding at the recently opened Maritime Application Center.

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WPS OCMC extend service life of petrochemical burner lances

Monolithic ceramics combined with oxide ceramic matrix composites (OCMC) overcome challenges with traditional metal components used in petrochemical crackers, achieving three times longer operational lifespan.

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Syensqo composites demonstrate titanium replacement on Boeing MQ-25 Stingray

Validation of integrating Cycom 5250-4HT prepreg into the UAV’s exhaust nozzle structure underpins the material system’s use in other high-temperature aerospace applications.  

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Australia’s Gilmour Space prepares Eris 1 rocket for maiden launch

With airspace arrangements finalized and mandatory notice given to the Australian Space Agency, the company is preparing for liftoff no earlier than May 15.

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FIDAMC expands composites R&D into new markets and advanced manufacturing centers

Pioneering technocenter advances RTM, thermoplastic composites, additive manufacturing, microwire, novel lighter weight LSP and more.

Ginger Gardiner
Senior Technical Editor, CompositesWorld

Porsche develops TABASKO method for lightweight vehicle series production

Patented carbon fiber-reinforced polypropylene tape-based process supports cost reduction, light weight and thinner walls without sacrificing rigidity.

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Generative Orthoses project to reshape orthopedic care

CRP Technology, MHOX and Istituto Ortopedico Rizzoli, one of the winners of the WORTH Partnership Project II, have developed bespoke orthoses using generative design, Windform GT fiberglass materials and PBF.

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RWC delivers composite frac plugs for downhole environments

Filament-wound fiberglass/epoxy frac plug billets, developed as part of a contract with an oilfield service company, address the very demanding performance needs of oil and gas.

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Materion metal matrix composites are selected for FLRAA prototypes

Bell Textron is equipping the U.S. Army’s tiltrotor prototype with lightweight materials to further enhance its speed and payload capabilities in operation.

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Firefly Aerospace to develop CMC rocket engine nozzle extension

Contracted by the AFRL, Firefly will use its expertise to design, build and test a composite-based nozzle extension to reduce costs, improve performance and accelerate rocket engine production.

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Haddy opens LFAM microfactory in Florida for localized, agile composite parts production

CEAD helped Haddy inaugurate the AI-powered microfactory complete with eight Flexbot robotic systems for end-to-end 3D printing and 16-times production capacity.

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Paris Air Show 2023 highlights

The Paris Air Show, one of the largest aerospace trade shows in the world, returned for the first time since 2019 and proved that the global aviation industry industry is very much alive and kicking.

Jeff Sloan
Brand Vice President, CompositesWorld & Plastics Technology, CompositesWorld

Wichita State researchers build composites strength, functionality with helical CNTs

Patent-pending chemically functionalizing helical carbon nanotubes (HCNTs) produce scalable nanocomposites that reduce weak interlaminar bonding, improve bonding, support repair and healing and more.

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FANTOM project forms basis for automated aerocomposite NDT

Three-year collaboration between IRT Jules Verne and partners achieves roboticized platform that meets efficiency and flexibility challenges of large composite parts inspection.

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Diehl Aviation matures recyclable composite Eco Bin

Overhead baggage compartment using only fiber-reinforced thermoplastics, metal hardware and no adhesives wins Crystal Cabin Award, supports circular aircraft interiors.

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Tremonia Mobility delivers efficient, sustainable composite minibuses with Siemens Xcelerator

Minibus manufacturer adopts Siemens Xcelerator to advance electrification, improving design cycle speed by 20% and design adjustment speed by 30%.

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ÉireComposites, University of Galway launch R3WIND project

Renewable energy initiative will design, develop and demonstrate novel repair and recycling techniques of onshore and offshore wind blades using sustainable manufacturing processes.

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CIMC-Hexagon delivers its first Type 4 H2 tanks to Europe

Joint venture company has obtained European TPED certification, a critical step to develop local Type 4 tank certification in China, ramp up production capacity.

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Microwave heating for more sustainable carbon fiber

Skeptics say it won’t work — Osaka-based Microwave Chemical Co. says it already has — and continues to advance its simulation-based technology to slash energy use and emissions in manufacturing.

Ginger Gardiner
Senior Technical Editor, CompositesWorld

Carbitex, Blumaka composite insole tackles sport injury prevention

The Carbon Elite Insole combines Carbitex’s ability to provide dynamic flexibility and rigidity where needed with Blumaka’s nonslip insole to prevent initial injury and recurrence for athletes at all levels.

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Airbus outlines next-gen single-aisle aircraft technology focuses, revised ZEROe project roadmap

Outlined technology bricks — including foldable wings, more efficient engines and propulsion and composite materials — could support a planned single-aisle next decade, plus Airbus’s renewed commitment of a commercially viable H2 aircraft.

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Polaron AI materials design tool wins inaugural Manchester Prize 

Generative AI model is capable of exploring thousands of material designs in under a day, providing an opportunity to more rapidly characterize and design advanced materials including alloys, composites and catalysts. 

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Embraer conducts composite structural wing testing for PDNT

New technologies demonstration platform (PDNT), validating innovative processes, methodologies and new materials, exceeded more than 200% of expected progressive load limit.

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Caracol delivers high-performance, customized 3D printed elements to Pershing sports utility yacht

Heron AM platform demonstrated its capability of fabricating complex superstructural composite parts for the luxury yachting industry with intricate geometries, more efficiency and less waste.

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Hera Group inaugurates FIB3R recycling plant in Italy

Industrial-scale facility is expected to produce 160 tonnes of rCF/year through pyro-gasification process, supported by cross-sector partners like Leonardo and Angeloni.

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